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Wire, Rod, & Cable Heating Systems

General Information

Interpower Induction’s wire, rod and cable heating systems are built for a wide range of applications which include spring wire, steel wire hardening and tempering, coating, annealing and pre-heating for extrusion. Our in-house computer simulations can save your company valuable time in determining the correct selection of kW, frequency, and yields for the most efficient coil designs with maximum paybacks for wire drawing or rolling lines.

Inert gas consumption is reduced with state-of-the-art controls and our equipment fits in line to existing wire or cable lines. The entire heating process can be monitored with a PLC or computer for precision thermal control feedback and line run data storage. Simple push button and power level adjustments are available along with computer controls depending on your budget.

 

Tempered Spring Wire

Interpower Induction produces superior quality wire lines. From robust and reliable material handling, our state-of-the-art induction power supplies, computer designed Induction coils, and PLC controlled control systems – Interpower wireprovides you the best tempered spring wire on the market with class-leading surface finish and material strength.

Interpower Induction’s pay-off and take-up systems along with the auto weld detect ensure that the line is designed to allow for continuous production. With proximity and encoders that monitor the pay off and throughout the line to ensure a constant speed whilst detecting wire breaks (normally from inadequate welds), the traversing systems incorporate encoders to ensure an even layering onto the take up for easy banding and an aesthetic and quality finished product. An Interpower Induction Spring Wire Line delivers maximum uptime with maximum efficiency and maximum product quality.

Interpower understands that the control system is one of the most important elements of a wire line. We offer Siemens or Allen Bradley PLC controls as standard solutions along with Interpower’s HMI-led menu system which stores specification requirements of each wire in your product range to ensure consistent and repeatable results every time.

Interpower induction tempered spring wire lines incorporate processor controlled water quench systems. This is to ensure the correct temperature for each grade of steel, ensuring the optimum hardening and tempering for superior quality tempered spring steel.  

Metal Joining Advantages

180 m/min Line Speeds

 

Common Materials

Carbon, Chrome Silicon, and Chrome Vanadium steels.

3000 kg/hr Production Rate

 

Questions?

For more information on our wire, rod and cable heating systems, please email info@interpowerinduction.com or call (810) 798-9201.